Nissan Rogue (T33) 2021-Present Service Manual: Removal and Installation :: Rear Door

Exploded View

	Rear door panel		Grommet		Rear door striker
	TORX bolt		Rear door check link		Rear door hinge (lower)
	Rear door hinge (upper)		Rear door weather-strip		Double-sided tape [t: 1.2 mm (0.047 in)]
	Double-sided tape [t: 0.8 mm (0.031 in)]
	: Clip
	: Nissan Ariya Vehicle front
	: Always replace after every disassembly.
	: N·m (kg-m, in-lb)
	: N·m (kg-m, ft-lb)
	: Body grease

Rear Door Assembly

Removal and Installation

CAUTION:

• Perform work with 2 workers, because it is heavy weight.

• Support door with a proper material and use protective tape or shop cloth to protect door and body from falling and damage when removing and installing door assembly.

REMOVAL

Remove rear door harness grommet from vehicle body, and then pull out rear door harness and disconnect rear door harness connector.

Remove rear door check link mounting bolt of Nissan Ariya vehicle body side.

Remove rear door hinge (upper) mounting nut and rear door hinge (lower) mounting nut .

Support rear door assembly with a proper material to prevent it from falling.

WARNING:

Injury may occur if door assembly is not supported with a proper material when removing door assembly.

Remove rear door assembly.

CAUTION:

2 workers are required to support door.

Remove rear door hinge mounting nuts, and then remove rear door hinge from rear door panel (if necessary).

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Before installation, apply anticorrosive agent onto the mounting surface.

• Tighten rear door hinge (upper) mounting nut and rear door hinge (lower) mounting nut to the specified torque.

  

  : N·m (kg-m, ft-lb)

• If remove rear door hinge from rear door panel, perform the fitting adjustment. Refer to Adjustment.

• After installation, apply touch-up paint (the body color) onto the head of rear door hinge mounting nuts.

• After installation, check the open/close operation. Refer to Inspection.

Inspection

Open and close door. Check that rear door hinge and rear door check link rotation portion moves smoothly.

Check door hinge rotating parts for poor lubrication apply body grease if necessary.

Check rear door check link rotating part for poor lubrication. Apply body grease if necessary.

: Body grease

Adjustment

FITTING ADJUSTMENT

Fitting Adjustment Standard Dimension

	Front door panel		Rear door panel		Body side outer
	Rear door sash molding		Rear door hinge (upper)		Rear door hinge (lower)
	Rear door striker		TORX bolt
	: Always replace after every disassembly.
	: N·m (kg-m, ft-lb)
	: Body grease

Unit: mm [in]

Portion				Standard
Front door panel – Rear door panel	–	G	Clearance	3.4 – 5.4 [0.134 – 0.213]
		H	Surface height	(−1.0) – (+1.0) [(−0.039) – (+0.039)]
Rear door panel – Body side outer	–	I	Clearance	2.9 – 4.9 [0.114 – 0.193]
		J	Surface height	(−1.0) – (+1.0) [(−0.039) – (+0.039)]
Rear door sash molding – Body side outer	–	K	Clearance	5.0 – 8.0 [0.197 – 0.315]
		L	Surface height	(−1.2) – (+1.8) [(−0.047) – (+0.071)]

Check the clearance and surface height between rear door and each part by visually and touching.

If the clearance and the surface height are out of specification, adjust them according to the procedures shown below.

Fitting Adjustment Procedure

Loosen rear door hinge mounting nuts.

Adjust the surface height of rear door according to the fitting adjustment standard dimension by moving rear door panel.

Tighten rear door hinge mounting nuts.

CAUTION:

After installation, apply touch-up paint (the body color) onto the head of hinge mounting nuts.

Loosen rear door hinge mounting bolts.

Adjust the clearance of rear door according to the fitting adjustment standard dimension by moving rear door panel.

Tighten rear door hinge mounting bolts to the specified torque.

CAUTION:

After installation, apply touch-up paint (the body color) onto the head of hinge mounting bolts.

DOOR STRIKER ADJUSTMENT

Adjust door striker so that it becomes parallel with door lock insertion direction.

Rear Door Striker

Removal and Installation

REMOVAL

Remove TORX bolt, and then remove rear door striker.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Never reuse TORX bolt. Always replace it with a new one when it is removed.

• After installation, perform the fitting adjustment. Refer to Adjustment.

Rear Door Hinge

Removal and Installation

REMOVAL

Remove rear door assembly. Refer to Removal and Installation.

Remove rear door hinge mounting bolts, and then remove rear door hinge from Nissan Ariya vehicle body.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Before installation, check the rear door hinge rotating part for poor lubrication. Refer to Inspection.

• Before installation, apply anticorrosive agent onto the mounting surface.

• After installation, perform the fitting adjustment. Refer to Adjustment.

• After installation, apply touch-up paint (the body color) onto the head of rear door hinge mounting bolts and nuts.

• After installation, check the open/close operation. Refer to Inspection.

Rear Door Check Link

Removal and Installation

REMOVAL

Fully close rear door glass.

Remove rear door speaker. Refer to Removal and Installation (without BOSE) or Removal and Installation (with BOSE).

Remove rear door check link mounting bolt of Nissan Ariya vehicle body side.

Remove rear door check link mounting bolts of rear door panel, and then take rear door check link out from the hole of rear door panel.

INSTALLATION

Note the following item, and then install in the reverse order of removal.

CAUTION:

After installation, check the open/close operation. Refer to Inspection.

Rear Door Weather-Strip

Removal and Installation

REMOVAL

Remove rear door weather-strip fixing clips .

Apply protective tape (A) to rear door panel around rear door weather-strip fixing clips for preventing damage.

Disengage fixing clips on the reverse side of rear door weather-strip using a remover tool (A).

: Clip

CAUTION:

• Never damage rear door panel.

• When removing, never confuse the 2 types of rear door weather-strip fixing clips and .

  

Remove rear door check link mounting bolt of Nissan Ariya vehicle body side.

Remove rear door weather-strip from rear door panel.

INSTALLATION

Note the following item, and then install in the reverse order of removal.

CAUTION:

• Install part of rear door weather-strip to ditch of rear door panel surely.

  

  Rear door sash cover rear

  Rear door sash cover front

• When reuse rear door weather-strip, always replace double-sided tape with new one.

• Degrease rear door panel mounting surface of double-sided tape.