Nissan Rogue (T33) 2021-Present Service Manual: Removal and Installation :: Rear Disc Brake

Brake Pad

Exploded View

	Torque member		Inner shim		Pad retainer
	Inner pad		Outer pad		Pad wear sensor
	Outer shim		Outer shim cover		Cylinder body
	: Nissan Ariya Vehicle front
	: N·m (kg-m, ft-lb)

Removal and Installation

REMOVAL

WARNING:

Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.

Release the parking brake.

Must be performed additional service when replacing brake pad. Refer to Description.

Remove tires.

Disconnect the parking brake actuator harness connector .

Remove lower sliding pin bolt .

Remove the cylinder body , and suspend the cylinder body with suitable wire (A) so that the brake hose and the electric parking brake harness will not stretch.

Remove the brake pads, shims and shim covers.

CAUTION:

• Never damage the piston boots.

• Never drop the brake pads, shims and shim covers.

• Remember each position of the removed brake pads.

• Never damage the electric parking brake harness and bracket.

Perform inspection after removal. Refer to Inspection and Adjustment.

INSTALLATION

WARNING:

Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.

Install the brake pads to the torque member.

Apply rubber grease to the cylinder body mounting bolts, and then install the cylinder body to torque member.

CAUTION:

• Never damage the piston boot.

• When replacing brake pad with new one, check a brake fluid level in the reservoir tank because brake fluid returns to reservoir tank when pressing piston in.

Install the lower sliding pin bolt and tighten it to the specified torque.

Connect the parking brake actuator harness connector .

Must be performed additional service when removing and installing/replacing brake pad. Refer to Description.

Depress the brake pedal several times to check that no drag feel is present for the rear disc brake. Refer to Inspection and Adjustment.

Install tires. Refer to Removal & Installation.

Inspection and Adjustment

INSPECTION AFTER REMOVAL

• Replace the shims and shim covers if rust is excessively attached.

• Eliminate rust on the pad and the torque member. Replace them if rust is excessively attached.

INSPECTION AFTER INSTALLATION

• Check a drag of rear disc brake. If any drag is found, follow the procedure described below.

Remove brake pads. Refer to Removal and Installation.

Press the pistons. Refer to Removal and Installation.

Install brake pads. Refer to Removal and Installation.

Depress the brake pedal several times.

Check a drag of rear disc brake again. If any drag is found, disassemble the cylinder body and replace if necessary. Refer to Disassembly and Assembly.

Brake Caliper Assembly

Exploded View

REMOVAL

	Brake caliper assembly
	: N·m (kg-m, ft-lb)

DISASSEMBLY

	Torque member		Bushing		Sliding pin boot
	Sliding pin		Cap		Bleeder valve
	Cylinder body
	: N·m (kg-m, ft-lb)
	: N·m (kg-m, in-lb)
	: Apply rubber grease.

Removal and Installation

REMOVAL

WARNING:

Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. However avoid washing brake components with water.

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.

Release the parking brake.

Must be performed additional service when replacing brake caliper. Refer to Description.

Remove tires. Refer to Removal & Installation

Remove parking brake actuator harness and rear wheel sensor. Hang parking brake actuator harness and rear wheel sensor not to interfere with work. Refer to Removal and Installation.

Fix the disc rotor using wheel nuts.

Drain brake fluid. Refer to Draining.

Remove union bolt and copper washer, and separate brake hose from brake caliper assembly. Refer to Removal and Installation.

Remove torque member mounting bolts (A), and remove brake caliper assembly.

CAUTION:

• Never drop brake pad and brake caliper assembly.

• Never damage the electric parking brake harness and bracket.

Remove disc rotor.

• For 2WD: Removal and Installation.

• For AWD: Removal and Installation.

INSTALLATION

WARNING:

Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. However avoid washing brake components with water.

• Never depress the brake pedal while removing the brake pads because the piston may pop out.

• If the brake fluid or grease adheres to the brake caliper assembly and disc rotor, quickly wipe it off.

• Never allow foreign matter (e.g. dust) and oils other than brake fluid to enter the reservoir tank.

Install disc rotor.

• For 2WD: Removal and Installation.

• For AWD: Removal and Installation.

Install the brake caliper assembly to the steering knuckle and tighten the torque member mounting bolts (A) to the specified torque.

CAUTION:

Never spill or splash any grease and moisture on the brake caliper assembly mounting face, threads, mounting bolts and washers. Wipe out any grease and moisture.

Install brake hose and copper washers to brake caliper assembly. Refer to Hydraulic Piping.

CAUTION:

Never reuse copper washers.

Must be perform additional service when removing and installing/replacing brake pad. Refer to Description.

Refill with new brake fluid and perform the air bleeding. Refer to Refilling.

CAUTION:

• Never reuse brake fluid.

Check a drag of rear disc brake. If any drag is found, refer to Inspection and Adjustment.

Install tires. Refer to Removal & Installation.

Perform inspection after installation. Refer to Inspection and Adjustment.

Disassembly and Assembly

DISASSEMBLY

NOTE:

Never remove the torque member and brake pad when disassembling and assembling the cylinder body.

Remove the sliding pin bolt, and remove the cylinder body from the torque member. Refer to Removal and Installation.

CAUTION:

Fix the brake pad at suitable tape so that the brake pad will not drop.

Remove sliding pins and sliding pin boots from torque member.

Remove bushing from sliding pin .

Remove bleeder valve and cap.

Perform inspection after disassembly. Refer to Inspection and Adjustment.

ASSEMBLY

Install bleeder valve and cap.

Apply rubber grease to mating faces between sliding pin and bushing , and install bushing to sliding pin.

Apply rubber grease to mating faces between sliding pins and sliding pin boots , and install sliding pins and sliding pin boots to torque member .

Install the cylinder body to tighten cylinder body mounting bolts to the specified torque. Refer to Exploded View.

Inspection and Adjustment

INSPECTION AFTER DISASSEMBLY

Check the following items and replace if necessary.

Cylinder Body

Check the cylinder inner wall for rust, wear, cracks or damage.

CAUTION:

Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.

Torque Member

Check the torque member for rust, wear, cracks or damage.

Sliding Pin, Sliding Pin Boot and Bushing

Check the sliding pins, sliding pin boots and bushing for rust, wear, cracks or damage.

INSPECTION AFTER INSTALLATION

• Check a drag of rear disc brake. If any drag is found, follow the procedure described below.

Remove brake pads. Refer to Removal and Installation.

Press the pistons. Refer to Removal and Installation.

Install brake pads. Refer to Removal and Installation.

Depress the brake pedal several times.

Check a drag of rear disc brake again. When any drag is found, disassemble the cylinder body and replace if necessary. Refer to Disassembly and Assembly.

• Burnish contact surfaces brake pads and disc rotor after refinishing or replacing disc rotor, or if a soft pedal occurs at very low mileage. Refer to Inspection and Adjustment.