Nissan Rogue manuals

Nissan Rogue Service Manual: Fuel level sensor unit, fuel filter and fuel pump assembly

Nissan Rogue Service Manual / Engine / Fuel System / Removal and installation / Fuel level sensor unit, fuel filter and fuel pump assembly

Exploded View

Exploded view

1. Lock ring
2. O-ring
3. Fuel filter and fuel pump assembly
4. Fuel level sensor and fuel tank temperature sensor
5. Lock ring
6. O-ring
7. Sub fuel level sensor assembly
8. Fuel tank
Fron

CAUTION: Do not remove or disassemble parts unless instructed as shown.

Removal and Installation

REMOVAL

WARNING: Be sure to read “General Precautions” before working on the fuel system. Refer to FL-2, "General Precaution". Fuel Level Sensor Unit, Fuel Filter And Fuel Pump Assembly

  1.  Check the fuel level with the vehicle on a level surface. If the fuel gauge indicates more than the level as shown (1/2 full), drain the fuel from the fuel tank until the fuel gauge indicates a level at or below as shown (1/2 full).
  1.  Insert fuel tubing of less than 25mm (0.98in) diameter into the fuel filler tube through the fuel filler opening to drain fuel from the fuel filler tube.
  2.  Disconnect the fuel filler hose from the fuel filler tube.

Removal and Installation

  1. Insert fuel tubing into the fuel tank through the fuel filler hose to drain fuel from the fuel tank.
  1.  Release the fuel pressure from the fuel lines. Refer to EC-144, "Work Procedure".
  2.  Open fuel filler lid.
  3.  Open fuel filler cap and release the pressure inside the fuel tank.
  4.  Remove rear seat cushion. Refer to SE-37, "Exploded View".
  5.  Turn the four retainers 90 degrees to disengage the clips and remove the fuel pump inspection hole cover.

    CAUTION: Cover the immeditate area surrounding the fuel pump inspection hole cover with plastic to avoid gasoline damage to carpet.

  6.  Disconnect harness connector (A) and quick connector (B).

Removal and Installation

: Front

Disconnect quick connector as follows:

Removal and Installation

(A) : Pull
(B) : Push in tabs

If quick connector sticks to tube of main fuel level sensor unit, push and pull quick connectors several times until they start to move. Then disconnect them by pulling.

CAUTION:

Removal and Installation

(B) : Connection (cross-section)
(D) : To under floor fuel line
(E) : To fuel tank
(G) : Disconnection

Removal and Installation

  1. Remove the lock ring from the fuel level sensor, fuel filter, and fuel pump assembly.

Removal and Installation

Tool number : ( — ) J-45747 (shown) : KV101207S0 ( — )

: Front

Removal and Installation

(B) : Retainer mounting pawl

  1. Raise fuel level sensor unit, fuel filter and fuel pump assembly (1), and disconnect fuel tube and harness connector.

CAUTION:

Removal and Installation

Sub Fuel Level Sensor Assembly

  1.  Remove fuel level sensor unit, fuel filter and fuel pump assembly.
  2.  Remove inspection hole cover.
  1.  Remove the lock ring from the fuel level sensor, fuel filter, and sub fuel level assembly.

Removal and Installation

Tool number : ( — ) J-45747 (shown) : KV101207S0 ( — )

: Front

  1. Remove sub fuel level sensor assembly (1).

CAUTION:

NOTE: Tie a gasoline-resistance rope to a tip of the tube. Draw ( ) and leave the rope to the fuel tank side so that the rope can be the guide for installation.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION

Removal and Installation

Do not reuse O-ring.

CAUTION:

Removal and Installation

Removal and Installation

: Front

NOTE: Fuel level sensor unit, fuel filter and fuel pump assembly side of fuel tank shown.

Removal and Installation

Inspection

INSPECTION AFTER INSTALLATION

Use the following procedure to check for fuel leaks.

  1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pressure to fuel piping.
  2.  Start engine. Then let it idle and check that there is no fuel leaks at the fuel system connections.
Removal and installation
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Fuel tank
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Connector Information
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Removal and installation
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