DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis Flow Chart
Trouble Diagnosis Procedure
INTERVIEW WITH CUSTOMER
Interview with the customer is important to detect the root cause of CAN communication system errors and to understand vehicle condition and symptoms for proper trouble diagnosis.
Points in interview
NOTE:
INSPECTION OF VEHICLE CONDITION
Check whether the symptom is reproduced or not.
NOTE: Do not turn the ignition switch OFF or disconnect the battery cable while reproducing the error. The error may temporarily correct itself, making it difficult to determine the root cause.
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART)
Determine CAN system type based on vehicle equipment.
NOTE:
CAN System Type Specification Chart (Style A)
NOTE: CAN system type is easily checked with the vehicle equipment identification information shown in the chart.
CAN System Type Specification Chart (Style B)
NOTE: CAN system type is easily checked with the vehicle equipment identification information shown in the chart.
CREATE INTERVIEW SHEET
Fill out the symptom described by the customer, vehicle condition, and CAN system type on the interview sheet.
Interview Sheet (Example)
DETECT THE ROOT CAUSE
CAN diagnosis function of CONSULT detects the root cause.
P0705 transmission range sensor A
DTC Description
DTC DETECTION LOGIC
DTC
CONSULT screen terms
(Trouble diagnosis content)
DTC detection condition
P0705
T/M RANGE SENSOR A
[Transmission Range Sensor A Circuit (PRNDL
Input)]
When all of the following conditions are satisfied and this state is
...
P0078 EVT control solenoid valve
DTC Description
DTC DETECTION LOGIC
DTC No.
CONSULT screen terms
(Trouble diagnosis content)
DTC detecting condit
P0078
EX V/T ACT/CIRC-B1
(Exhaust valve control solenoid circuit bank
1)
An improper voltage is sent to the ECM through exhaust valve timing
co ...
Repairing material
Foam Repair
During factory body assembly, foam insulators are installed in certain body
panels and locations around the
vehicle. Use the following procedure(s) to replace any factory-installed foam
insulators.
URETHANE FOAM APPLICATIONS
Use commercially available Urethane foam for sealant (f ...