Nissan Rogue manuals

Nissan Rogue Service Manual: Unit removal and installation

Nissan Rogue Service Manual / Engine / Engine Mechanical / Unit removal and installation

ENGINE ASSEMBLY

Exploded view

Exploded View

  1. Engine mounting insulator (RH)
  2.  Upper torque rod (RH)
  3. Engine mounting bracket (RH)
  4.  Lower torque rod
  5.  Torque rod bracket
  6.  Engine mounting insulator (LH)

Removal and installation (FWD)

WARNING:

CAUTION:

NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.

REMOVAL

  1.  Remove hood assembly. Refer to DLK-233, "HOOD ASSEMBLY : Removal and Installation".
  2.  Relieve fuel system pressure. Refer to EC-144, "Work Procedure".
  3.  Remove fender protector. Refer to EXT-28, "FENDER PROTECTOR : Removal and Installation".
  4.  Remove battery tray. Refer to PG-76, "Removal and Installation (Battery Tray)".
  5.  Remove air cleaner and air duct. Refer to EM-24, "Removal and Installation".
  6.  Remove harness grounds.
  7.  Remove harness bracket retainer.
  8.  Remove relay box assembly from underhood.
  9. Drain engine coolant. Refer to CO-8, "Draining".
  10.  Remove radiator hose (upper/lower). Refer to CO-13, "Exploded View".
  11.  Disconnect heater hose inlet from engine side.
  12.  Disconnect heater hose outlet from engine side.
  13.  Disconnect control cable. Refer to TM-197, "Removal and Installation".
  14.  Remove EVAP and vacuum hose from intake manifold.
  15.  Remove quick connector cap from fuel hose and fuel tube.
  16.  Disconnect fuel hose.
  17.  Remove harness ground wire bolt from generator bracket.
  18.  Remove fuse box cover.
  19.  Disconnect harness connector from fuse box.
  20.  Disconnect harness connector from IPDM E/R.
  21.  Disconnect harness connector from cooling fan controller.
  22.  Disconnect harness connector from refrigerant pressure sensor.
  23.  Remove low-pressure pipe. Refer to HA-32, "LOW-PRESSURE PIPE : Removal and Installation".
  24.  Remove high-pressure pipe. Refer to HA-34, "HIGH-PRESSURE PIPE : Removal and Installation".
  25. Remove steering knuckles (LH/RH). Refer to FSU-9, "Exploded View".
  26.  Remove front drive shaft (LH/RH). Refer to FAX-18, "Removal and Installation (LH)" and FAX-20, "Removal and Installation (RH)".
  27. Remove front exhaust tube. Refer to EX-5, "Exploded View".
  28.  Remove front suspension member. Refer to FSU-20, "Removal and Installation".
  29.  Remove CVT fluid cooler hoses from radiator. Refer to CO-13, "Exploded View".
  30.  Disconnect battery negative cable ground bolt from transaxle.
  31.  Remove upper torque rod (RH).
  32.  Remove engine mounting bracket (RH).
  33.  Install engine slingers into front left of engine mount bracket (RH) and rear right of cylinder head.

Removal

: Engine front

Slinger bolts
Cylinder head side : 22.0 N·m (2.2 kg-m, 16 ft-lb)
Engine mount bracket side : 48.1 N·m (4.9 kg-m, 35 ft-lb)

  1. Support weight of engine and transaxle assembly with a shop crane.
  2. Use a suitable jack and securely support bottom of the engine and the transaxle assembly.

    CAUTION: Put a piece of wood or an equivalent as the supporting surface, secure a completely stable condition.

Removal

  1. Slowly lower engine and transaxle assembly.

CAUTION:

  1.  Disconnect harness connector from input speed sensor. Refer to TM-207, "Removal and Installation".
  2.  Disconnect harness connector from output speed sensor. Refer to TM-209, "Removal and Installation".
  3.  Disconnect harness connector from primary speed sensor. Refer to TM-208, "Removal and Installation".
  4.  Remove PNP switch from transaxle assembly.
  5.  Remove harness connector from transaxle assembly.
  6.  Remove starter motor. Refer to STR-21, "Removal and Installation".
  7.  Remove drive plate inspection cover from engine.
  8.  Hold drive plate with suitable tool and remove torque converter nuts.
  9.  Remove transaxle to engine mount bolts.

INSTALLATION

Installation is in the reverse order of removal.

NOTE:

  1.  Install the engine mount insulator (RH) as follows:
  1.  Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

: Front

Installation

  1. Install the engine mounting bracket (RH).
  1.  Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

: Front

  1. Install the upper torque rod (RH) as follows:
  1.  Temporarily tighten bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

  1. Install the lower torque rod bolts as follows:
  1.  Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

: Front

Installation

Installation

  1. Install the lower torque rod bracket bolts as follows:
  1.  Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

: Front

Removal and installation (AWD)

Removal and installation (AWD)

WARNING:

CAUTION:

NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.

REMOVAL

  1.  Remove hood assembly. Refer to DLK-233, "HOOD ASSEMBLY : Removal and Installation".
  2. Relieve fuel system pressure. Refer to EC-144, "Work Procedure".
  3.  Remove fender protector. Refer to EXT-28, "FENDER PROTECTOR : Removal and Installation".
  4.  Remove battery tray. Refer to PG-76, "Removal and Installation (Battery Tray)".
  5.  Remove air cleaner and air duct. Refer to EM-24, "Removal and Installation".
  6.  Remove harness grounds.
  7.  Remove harness bracket retainer.
  8.  Remove relay box assembly from underhood.
  9.  Drain engine coolant. Refer to CO-8, "Draining".
  10.  Remove radiator hose (upper/lower). Refer to CO-13, "Exploded View".
  11.  Disconnect heater hose inlet from engine side.
  12.  Disconnect heater hose outlet from engine side.
  13.  Disconnect control cable. Refer to TM-197, "Removal and Installation".
  14.  Remove EVAP and vacuum hose from intake manifold.
  15.  Remove quick connector cap from fuel hose and fuel tube.
  16.  Disconnect fuel hose.
  17.  Remove harness ground wire bolt from generator bracket.
  18.  Remove fuse box cover.
  19.  Disconnect harness connector from fuse box.
  20.  Disconnect harness connector from IPDM E/R.
  21.  Disconnect harness connector from cooling fan controller.
  22.  Disconnect harness connector from refrigerant pressure sensor.
  23.  Remove low-pressure pipe. Refer to HA-32, "LOW-PRESSURE PIPE : Removal and Installation".
  24.  Remove high-pressure pipe. Refer to HA-34, "HIGH-PRESSURE PIPE : Removal and Installation".
  25.  Remove steering knuckles (LH/RH). Refer to FSU-9, "Exploded View".
  26.  Remove front drive shaft (LH/RH). Refer to FAX-18, "Removal and Installation (LH)" and FAX-52, "Removal and Installation (RH)".
  27.  Remove front exhaust tube. Refer to EX-5, "Exploded View".
  28.  Remove transfer assembly. Refer to DLN-70, "Removal and Installation".
  29.  Remove front suspension member. Refer to FSU-20, "Removal and Installation".
  30.  Remove CVT fluid cooler hoses from radiator. Refer to CO-13, "Exploded View".
  31.  Disconnect battery negative cable ground bolt from transaxle.
  32.  Remove upper torque rod (RH).
  33.  Remove engine mounting bracket (RH).
  34.  Install engine slingers into front left of engine mount bracket (RH) and rear right of cylinder head

Removal

: Engine front

Slinger bolts
Cylinder head side : 22.0 N·m (2.2 kg-m, 16 ft-lb)
Engine mount bracket side : 48.1 N·m (4.9 kg-m, 35 ft-lb)

  1. Support weight of engine and transaxle assembly with a shop crane.
  2.  Use a suitable jack and securely support bottom of the engine and the transaxle assembly.

CAUTION: Put a piece of wood or an equivalent as the supporting surface, secure a completely stable condition.

Removal

  1. Slowly lower engine and transaxle assembly.

CAUTION:

  1.  Disconnect harness connector from input speed sensor. Refer to TM-207, "Removal and Installation".
  2.  Disconnect harness connector from output speed sensor. Refer to TM-209, "Removal and Installation".
  3.  Disconnect harness connector from primary speed sensor. Refer to TM-208, "Removal and Installation".
  4.  Remove PNP switch from transaxle assembly.
  5.  Remove harness connector from transaxle assembly.
  6.  Remove starter motor. Refer to STR-21, "Removal and Installation".
  7.  Remove drive plate inspection cover from engine.
  8.  Hold drive plate with suitable tool and remove torque converter nuts.
  9.  Remove transaxle to engine mount bolts.

INSTALLATION

Installation is in the reverse order of removal.

NOTE:

  1.  Install the engine mount insulator (RH) as follows:
  1.  Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

: Front

Installation

  1. Install the engine mounting bracket (RH).
  1.  Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

: Front

  1. Install the upper torque rod (RH) as follows:
  1.  Temporarily tighten bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

  1. Install the lower torque rod bolts as follows:
  1. Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

: Front

Installation

  1. Install the lower torque rod bracket bolts as follows:
  1.  Temporarily tighten the bolts.
  2.  Tighten the bolts in sequence as shown to the specified torque.

Installation

: Front

Inspection

INSPECTION AFTER INSTALLATION

Inspection after installation

Inspection after installation

Inspection after installation

*: Power steering fluid, brake fluid, etc.

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