Nissan Rogue Service Manual: Unit disassembly and assembly
REAR DRIVE SHAFT
Exploded View
DISASSEMBLY
- Circular clip
- Dust shield
- Slide joint housing
- Snap ring
- Spider assembly
- Boot band
- Boot
- Shaft
- Circular clip
- Joint sub-assembly
- Sensor rotor
: Wheel side
Disassembly and Assembly
DISASSEMBLY
Final Drive Side
- Place drive shaft in a vise.
CAUTION:
When placing drive shaft in a vise, always use copper or aluminum plates
between vise and shaft.
- Remove boot bands and slide boot back.
- Put matching marks on slide joint housing and shaft, and then pull out
slide joint housing from shaft.
CAUTION:
Use paint or an equivalent for matching marks. Do not scratch the surface.
- Put matching marks (A) on the spider assembly and shaft.
CAUTION:
Use paint or an equivalent for matching marks. Do not
scratch the surface.
- Remove snap ring (1).
- Remove spider assembly from shaft.
- Remove boot from shaft.
- Remove circular clip from housing.
- Remove dust shield from housing.
- Remove old grease from housing using paper waste.
Wheel Side
- Remove sensor rotor using suitable tools (A) and (B).
- Place drive shaft in a vise.
CAUTION:
When placing drive shaft in a vice, always use aluminum or copper plates
between the vise and
the drive shaft.
- Remove boot bands and slide boot back.
- Install suitable tool (A) 30 mm (1.18 in) or more into the thread
of
joint sub-assembly, and pull joint sub-assembly with suitable tool
(B) from shaft.
CAUTION:
- Align sliding hammer and drive shaft and remove them by
pulling forcibly.
- If joint sub-assembly cannot be removed after five or
more unsuccessful attempts, replace shaft and joint sub
assembly as a set.
- Remove circular clip from shaft.
CAUTION:
Do not reuse circular clip.
- Remove boot from shaft.
- Clean old grease from joint sub-assembly while rotating ball cage.
INSPECTION AFTER DISASSEMBLY
Shaft
Check shaft for runout, cracks, or other damage. Replace components as
necessary.
Joint Sub-Assembly (Wheel Side)
Check the following:
- Joint sub-assembly for rough rotation and excessive axial
looseness.
- The inside of the joint sub-assembly for entry of foreign
material.
- Joint sub-assembly for compression scars, cracks, and fractures
inside of joint sub-assembly.
Replace joint sub-assembly if necessary.
Slide joint housing and spider assembly (Final Drive Side)
Replace slide joint housing and spider assembly if there is scratching or
wear on the slide joint housing roller
contact surface or spider roller contact surface.
NOTE: Slide joint housing and spider assembly are used in a
set.
ASSEMBLY
Final Drive Side
- Install new boot and new small boot band to shaft.
CAUTION:
- Cover drive shaft serration with tape to prevent damage to boot
during installation.
- Do not reuse boot or boot band.
- Remove the tape wrapped around the serration on shaft.
- Align the matching marks (A) on the spider assembly (1) with
the matching mark on the shaft (2). Install the spider assembly
to the shaft with the chamfer (B) facing the shaft.
- Install new snap ring (1) using suitable tool onto shaft.
CAUTION:
Do not reuse snap ring.
- Apply the appropriate amount of grease (Genuine NISSAN
Grease or equivalent) onto the spider assembly and the sliding
surface of the slide joint housing.
NOTE:
Always check with the Parts Department for the latest parts
information.
- Install the slide joint housing onto the spider assembly and apply
the balance of the specified amount of grease into the slide joint
housing.
Grease amount : Refer to RAX-27, "Drive Shaft".
- Align the matching mark on the slide joint housing with the matching
mark on the shaft.
- Install boot securely into grooves (indicated by “*” marks) as
shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by
“*” marks) on shaft or slide joint housing, the boot may
come off. Clean all grease from the boot mounting surfaces.
- Make sure the boot installation length (L) is correct. Insert a suitable
tool into large end of boot. Bleed air from boot to prevent
boot deformation.
Boot installation
length (L)
: Refer to RAX-27, "Drive Shaft".
CAUTION:
- The boot may break if boot installation length is not correct.
- Be careful not to touch the inside of the boot with the tip of
suitable tool.
- Install new boot bands securely.
CAUTION:
Do not reuse boot band.
- Put boot band in the groove on drive shaft boot. Then fit pawls
( ) into holes for temporary
installation.
NOTE:
For the large diameter side, fit projection (A) and guide slit (B) at
first.
- Pinch projection on the band with suitable pliers to tighten band.
- Insert tip of band below end of pawl.
- Attempt to rotate boot to check whether or not the boot bands are
securing the boot. If the boot is not
secure, remove the boot bands, reposition the boot, and install new boot
bands.
- Install dust shield to slide joint housing.
CAUTION:
Do not reuse dust shield.
- Install circular clip to slide joint housing.
CAUTION:
Do not reuse circular clip.
Wheel Side
- Install sensor rotor (1) using Tool (A), Tool (B) and a press.
Tool (A) number : KV38100500 ( - )
Tool (B) number : KV40101840 ( - )
- Fill the serration slot on the joint sub-assembly (1) with grease
(Genuine NISSAN Grease or equivalent) until the serration slot
and ball groove become full to the brim.
CAUTION:
After applying the grease, use a paper shop cloth to wipe
off the grease that has oozed out.
NOTE:
Always check with the Parts Department for the latest parts
information.
- Install new boot and new small boot band to shaft.
CAUTION:
- Cover drive shaft serration with tape to prevent damage to
boot during installation.
- Do not reuse boot and boot band.
- Remove protective tape wrapped around the serration part on
shaft.
- Install a new circular clip to shaft. Position the circular clip in the
shaft groove.
CAUTION:
Do not reuse circular clip.
NOTE:
A drive joint inserter is recommended when installing the circular clip.
- Align the center axle with the shaft edge and the joint
sub-assembly. Assemble the shaft with the joint-sub
assembly while holding the circular clip.
CAUTION:
Confirm that joint sub-assembly is correctly engaged while rotating drive
shaft.
- Install the joint sub-assembly to the shaft using a suitable tool.
CAUTION:
- Make sure the circular clip is properly positioned on the
groove of the joint sub-assembly.
- Confirm that the joint sub-assembly is correctly engaged
while rotating the drive shaft.
- Apply the balance of the specified amount of grease to the
inside of the boot from the large diameter side of the boot.
Grease amount : Refer to RAX-27, "Drive
Shaft".
- Install the boot securely into grooves (indicated by “*” marks) as
shown.
CAUTION:
If there is grease on the boot mounting surfaces (indicated
by “*” marks) on the shaft or joint sub-assembly, the boot
may come off. Remove all grease from the boot mounting
surfaces.
- Make sure boot installation length (L) is correct. Insert a
suitable
tool into the large end of the boot. Bleed air from boot to prevent
boot deformation.
Boots installation length (L) : Refer to RAX-27, "Drive Shaft".
CAUTION:
The boot may break if the boot installation length is not correct.
- Install new boot bands securely.
CAUTION:
Do not reuse boot band.
- Put boot band in the groove on drive shaft boot. Then fit pawls
( ) into holes for temporary
installation.
NOTE:
For the large diameter side, fit projection (A) and guide slit (B) at
first.
- Pinch projection on the band with suitable pliers to tighten band.
- Insert tip of band below end of pawl.
- Attempt to rotate boot to check whether or not the boot bands are
securing the boot. If the boot is not
secure, remove the boot bands, reposition the boot, and install new boot
bands.
REAR WHEEL HUB AND HOUSING
Exploded View
Axle housing
Suspension arm
Back plate
Hub bolt
Wheel hub and bearing
Wheel hub lock nut
Cotter pin
Disc brake rotor
Plug
...
Wheel Bearing
Drive Shaft
...
Other materials:
Preparation
PREPARATION
Special Service Tool
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool name
Description
KV40107300
( — )
Boot band crimping tool
Installing boot band
KV40107500
( — )
...
Diagnosis system (BCM) (with intelligent key system)
COMMON ITEM
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM.
Direct Diagnostic Mode
Description
Ecu Identification
The BCM part number is displayed.
Self Diagnostic ...
Engine oil
Inspection
ENGINE OIL LEVEL
NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level.
If engine is already started, stop
it and allow 5 minutes before checking.
Pull out oil level gauge and wipe it clean.
Insert oil level gauge and check the engin ...
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