Component Function Check
1.CHECK ORVR FUNCTION
Check whether the following symptoms are present.
Are any symptoms present? YES >> Proceed to EC-477, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure
1.INSPECTION START
Check whether the following symptoms are present.
A: Fuel odor from EVAP canister is strong.
B: Cannot refuel/Fuel odor from the fuel filler opening is strong while refueling.
A or B A >> GO TO 2.
B >> GO TO 7.
2.CHECK EVAP CANISTER
The weight should be less than 2.1 kg (4.6 lb).
Is the inspection result normal? YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister Does water drain from the EVAP canister? YES >> GO TO 4.
NO >> GO TO 6.
4.REPLACE EVAP CANISTER
Replace EVAP canister with a new one. Refer to FL-19, "Removal and Installation".
>> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) or FL-16, "AWD : Removal and Installation" (with AWD models).
6.CHECK REFUELING EVAP VAPOR CUT VALVE
Check refueling EVAP vapor cut valve. Refer to EC-479, "Component Inspection".
Is the inspection result normal? YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) or FL-16, "AWD : Removal and Installation" (with AWD models).
7.CHECK EVAP CANISTER
The weight should be less than 2.1 kg (4.6 lb).
Is the inspection result normal? YES >> GO TO 8.
NO >> GO TO 9.
8.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
Check if water will drain from EVAP canister.
Does water drain from the EVAP canister? YES >> GO TO 6.
NO >> GO TO 11.
9.REPLACE EVAP CANISTER
Replace EVAP canister with a new one. Refer to FL-19, "Removal and Installation".
>> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) or FL-16, "AWD : Removal and Installation" (with AWD models).
11.CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kinks, looseness and improper connection.
Is the inspection result normal? YES >> GO TO 12.
NO >> Repair or replace hoses and tubes.
12.CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
Is the inspection result normal? YES >> GO TO 13.
NO >> Replace filler neck tube.
13.CHECK REFUELING EVAP VAPOR CUT VALVE
Check refueling EVAP vapor cut valve. Refer to EC-479, "Component Inspection".
Is the inspection result normal? YES >> GO TO 14.
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) FL-16, "AWD : Removal and Installation" (with AWD models).
14.CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
Is the inspection result normal? YES >> GO TO 15.
NO >> Replace fuel filler tube. Refer to FL-12, "FWD : Exploded View" (with FWD models) FL-16, "AWD : Exploded View" (with AWD models).
15.CHECK ONE-WAY FUEL VALVE-1
Check one-way valve for clogging.
Is the inspection result normal? YES >> GO TO 16.
NO >> Repair or replace one-way fuel valve with fuel tank. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) FL-16, "AWD : Removal and Installation" (with AWD models).
16.CHECK ONE-WAY FUEL VALVE-2
When a stick is inserted, the valve should open, when removing stick it should close.
Do not drop any material into the tank.
Is the inspection result normal? YES >> INSPECTION END
NO >> Replace fuel filler tube or replace one-way fuel valve with fuel tank. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) FL-16, "AWD : Removal and Installation" (with AWD models).
Component Inspection
1.INSPECTION START
Will CONSULT be used? Will CONSULT be used? YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that the air flows freely into the tank.
Always replace O-ring with new one.
1 Filler tube
2 Recirculation line
3 EVAP/ORVR line
4 Vacuum/pressure handy pump
5 Fuel tank
Is the inspection result normal? YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) FL-16, "AWD : Removal and Installation" (with AWD models).
3.CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that the air flows freely into the tank.
Always replace O-ring with new one.
1 Filler tube
2 Recirculation line
3 EVAP/ORVR line
4 Vacuum/pressure handy pump
5 Fuel tank
Is the inspection result normal? YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-12, "FWD : Removal and Installation" (with FWD models) FL-16, "AWD : Removal and Installation" (with AWD models).
Ground
Ground Distribution
MAIN HARNESS
ENGINE ROOM HARNESS
ENGINE CONTROL HARNESS
BODY HARNESS
BODY NO. 2 HARNESS
...
Component parts
Component Parts Location
Condenser
Compressor
Refrigerant pressure sensor
Liquid tank
Expansion valve
Evaporator
Component Description
Component
Description
Compressor
Intakes, compresses and discharges refrigerant to circulate
refrigerant ...
Moonroof switch
Removal and Installation
REMOVAL
Remove map lamp assembly. Refer to INL-55, "Removal and Installation".
Using a suitable tool release clip from harness connector.
: Clip
Using a suitable tool release pawls and remove moonroof switch
finisher (1).
Using a ...