How to use this manual
Description
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.
Terms
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.
Units
The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque.
“Example”
Range
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Standard
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
Contents
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.
Relation between illustrations and descriptions
The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.
Components
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.
Apply rubber grease.
Apply brake fluid.
N·m (kg-m, in-lb)
Always replace after every
disassembly
SYMBOLS
Symptom diagnosis
COMBINATION SWITCH SYSTEM SYMPTOMS
Symptom Table
Perform the data monitor of CONSULT to check for any malfunctioning
item.
Check the malfunction combinations.
Identify the malfunctioning part from the agreed combination and repair
or replace the part.
NORMAL OPERATING C ...
Chassis maintenance
EXHAUST SYSTEM
EXHAUST SYSTEM : Inspection
Check exhaust pipes, muffler, and mounting for improper attachment,
leakage, cracks, damage or deterioration.
If anything is found, repair or replace damaged parts.
CVT FLUID
CVT FLUID : Inspection
FLUID LEAKAGE
Check transax ...
Oil cooler
Exploded View
Intake manifold
Cylinder block
Clamp
Water hose
Water hose clip
Water hose
Oil cooler
Gasket
Oil cooler relief valve
Front
Removal and Installation
WARNING:
Be careful not to burn yourself, as engine oil and ...