Nissan Rogue Service Manual: Fuel tank
FWD
FWD : Exploded View
- Fuel filler cap
- Grommet
- Fuel filler tube
- Cover
- Clamp
- Fuel filler hose
- Clamp
- Vent hose
- Fuel tank protector
- Fuel tank strap (LH)
- Fuel tank strap (RH)
- Fuel tank
- To EVAP canister
: N·m (kg-m, in-lb)
FWD : Removal and Installation
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to
FL-2, "General Precaution".
- Check the fuel level with the vehicle on a level surface. If the fuel
gauge indicates more than the level as shown (1/2 full), drain
the fuel from the fuel tank until the fuel gauge indicates a level at
or below as shown (1/2 full).
- In case the fuel pump does not operate, use the following
procedure.
- Insert fuel tubing of less than 25mm (0.98in) diameter into the
fuel filler tube through the fuel filler opening to drain fuel from the
fuel filler tube.
- Disconnect the fuel filler hose from the fuel filler tube.
- Insert fuel tubing into the fuel tank through the fuel filler hose
to
drain fuel from the fuel tank.
- As a guide, the fuel level reaches or is less than the level on
the fuel gauge as shown, when approximately
27.5 (7-1/4 US gal, 6 Imp
gal) of fuel is drained from a full fuel tank.
- Release the fuel pressure from the fuel lines. Refer to EC-144, "Work
Procedure".
- Disconnect negative battery terminal. Refer to PG-75, "Removal and
Installation (Battery)".
- Unscrew the fuel filler cap to release the pressure inside the
fuel tank.
- Remove second row seat (RH). Refer to SE-37, "Exploded View".
- Turn the four retainers 90 degrees to disengage the clips and
remove the fuel pump inspection hole cover.
CAUTION:
Cover the immeditate area surrounding the fuel pump inspection hole cover
with plastic to avoid
gasoline damage to carpet.
- Disconnect harness connector (A) and quick connector (B).
: Front
Disconnect quick connector as follows:
- Hold the sides of connector, press tabs and pull out fuel feed
tube.
(A) : Pull
(B) : Push in tabs
- If quick connector sticks to tube of main fuel level sensor unit, push
and pull quick connectors several
times until they start to move. Then disconnect them by pulling.
CAUTION:
- Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Do not twist it more than
necessary.
(B) : Connection (cross-section)
(D) : To under floor fuel line
(E) : To fuel tank
(G) : Disconnection
- Do not use any tools to disconnected quick connector.
- Keep resin tube (C) away from heat. Be especially careful
when welding near the resin tube.
- Prevent acid liquid such as battery electrolyte, etc. from
getting on resin tube.
- Do not bend or twist resin tube during installation and
disconnection.
- Do not remove the remaining retainer (2) on hard tube
(or the equivalent) (A) except when resin tube or retainer
is replaced.
- When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.
- To keep the connecting portion clean and to avoid damage
and foreign materials, cover them completely with
plastic bags (A) or something similar.
- Remove center exhaust tube and muffler assembly. Refer to EX-5,
"Exploded View".
- Remove protector from fuel tank.
- Remove vent hose (1) at rear side of fuel tank.
- Disconnect EVAP tube (2) at rear side of fuel tank.
- Instruction for quick connector (A) of EVAP tube. Refer to FL-
5, "Quick Connector".
- Remove fuel filler hose (3) at fuel filler tube side.
: Front
- Remove parking brake cable bolts and separate parking brake cable from
suspension arm. Refer to PB-7,
"Exploded View".
- Remove rear suspension bars. Refer to RSU-22, "Exploded View".
- Support center of fuel tank (1) with suitable jack (A).
CAUTION:
Securely support the fuel tank with a piece of wood (B).
- Remove fuel tank bands.
- Lower suitable jack carefully to remove fuel tank while holding it
by hand.
CAUTION:
Fuel tank may be in an unstable condition because of the shape of fuel tank
bottom. Be sure to
secure fuel tank at all times.
- If replacing the fuel tank, remove the fuel level sensor unit,
fuel filter and fuel pump assembly to transfer to
the new fuel tank. Remove and discard the O-ring. Refer to FL-6, "Removal
and Installation".
INSTALLATION
Installation is in the reverse order of removal.
Fuel Filler Hose
- Insert fuel filler hose to the length below.
: 35 mm (1.38 in)
- Be sure hose clamp is not placed on swelled area of fuel filler tube.
- Tighten the clamp hand with the top mark (A) until the mark is on
the bolt head flange.
FWD : Inspection
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
- Turn the ignition switch ON (without starting the engine). Then
check the connections for fuel leaks by
applying fuel pressure to the fuel piping.
- Start engine, raise idle and verify there are no leaks at the fuel
system connections.
AWD
AWD : Exploded View
- Fuel filler cap
- Grommet
- Fuel filler tube
- Cover
- Clamp
- Fuel filler hose
- Clamp
- Vent hose
- Fuel tank protector
- Fuel tank strap (LH)
- Fuel tank strap (RH)
- Fuel tank
- To EVAP canister
: N·m (kg-m, in-lb)
AWD : Removal and Installation
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to
FL-2, "General Precaution".
- Check the fuel level with the vehicle on a level surface. If the
fuel
gauge indicates more than the level as shown (1/2 full), drain
the fuel from the fuel tank until the fuel gauge indicates a level at
or below as shown (1/2 full).
- In case the fuel pump does not operate, use the following
procedure.
- Insert fuel tubing of less than 25mm (0.98in) diameter into the
fuel filler tube through the fuel filler opening to drain fuel from the
fuel filler tube.
- Disconnect the fuel filler hose from the fuel filler tube.
- Insert fuel tubing into the fuel tank through the fuel filler hose
to
drain fuel from the fuel tank.
- As a guide, the fuel level reaches or is less than the level on the fuel
gauge as shown, when approximately
27.5 (7-1/4 US gal, 6 Imp
gal) of fuel is drained from a full fuel tank.
- Release the fuel pressure from the fuel lines. Refer to EC-144, "Work
Procedure".
- Disconnect negative battery terminal. Refer to PG-75, "Removal and
Installation (Battery)".
- Unscrew the fuel filler cap to release the pressure inside the
fuel tank.
- Remove second row seat (RH). Refer to SE-37, "Exploded View".
- Turn the four retainers 90 degrees to disengage the clips and
remove the fuel pump inspection hole
cover..
CAUTION:
Cover the immeditate area surrounding the fuel pump inspection hole cover
with plastic to avoid
gasoline damage to carpet.
- Remove center exhaust tube and muffler assembly. Refer to EX-5,
"Exploded View".
- Remove propeller shaft. Refer to DLN-99, "Removal and
Installation".
- Remove protector from fuel tank.
- Remove vent hose (1) at rear side of fuel tank.
- Disconnect EVAP tube (2) at rear side of fuel tank.
- Instruction for quick connector (A) of EVAP tube. Refer to FL-
5, "Quick Connector".
- Remove fuel filler hose (3) at fuel filler tube side.
: Front
- Remove parking brake cable bolts and separate parking brake cable from
suspension arm. Refer to PB-7,
"Exploded View".
- Remove rear suspension bars. Refer to RSU-22, "Exploded View".
- Support center of fuel tank (1) with suitable jack (A).
CAUTION:
Securely support the fuel tank with a piece of wood (B).
- Remove fuel tank bands.
- Lower suitable jack carefully to remove fuel tank while holding it
by hand.
CAUTION:
Fuel tank may be in an unstable condition, due to the shape of the fuel tank
bottom. Be sure to
secure tank at all times.
- If replacing the fuel tank, remove the fuel level sensor unit,
fuel filter and fuel pump assembly to transfer to
the new fuel tank. Remove and discard the O-ring. Refer to FL-6, "Removal
and Installation".
INSTALLATION
Installation is in the reverse order of removal.
Fuel Filler Hose
- Insert fuel filler hose to the length below.
: 35 mm (1.38 in)
- Be sure hose clamp is not placed on swelled area of fuel filler tube.
- Tighten the clamp hand with the top mark (A) until the mark is on
the bolt head flange.
AWD : Inspection
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
- Turn the ignition switch ON (without starting the engine). Then
check the connections for fuel leaks by
applying fuel pressure to the fuel piping.
- Start engine, raise idle and verify there are no leaks at the fuel
system connections.
Exploded View
1. Lock ring
2. O-ring
3. Fuel filter and fuel pump assembly
4. Fuel level sensor and fuel tank temperature sensor
5. Lock ring
6. O-ring
7. Sub fuel level sensor assembly ...
Exploded View
EVAP control system pressure sensor
O-ring
EVAP canister
EVAP canister vent control valve
EVAP canister vent control valve hose
EVAP vent line
EVAP canister ...
Other materials:
Removal and installation
GENERATOR
Exploded View
REMOVAL
Cylinder head
Generator bracket
Washer
Generator
Water pump
Cylinder block
Removal and Installation
REMOVAL
Disconnect negative terminal from battery. Refer to PG-75,
"Exploded View".
Remove wheel and tire ...
Wiring diagram
NAVIGATION WITH BOSE
Wiring Diagram
...
Basic inspection
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
WORK FLOW
DETAILED FLOW
1. REVIEW CUSTOMER COMPLAINT
Review customer complaint. Try to obtain detailed information about the
conditions when the symptom occurs.
>> GO TO 2.
2. VERIFY THE SYMPTOM
Verify the symptom by performing an operation ...
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