DIAGNOSIS AND REPAIR WORK FLOW
Work Flow
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing DAS-202, "Diagnostic Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION: Customers are not professional. Never guess easily like “maybe the customer means that...,” or “maybe the customer mentions this symptom”.
>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by the interview. Also check that the symptom is not caused by fail-safe mode. Refer to DAS-191, "Fail-Safe (Chassis Control Module)".
CAUTION: When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction. >> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
With CONSULT
Is DTC detected? YES >> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.
NO >> Inspection End.
4.RECHECK THE SYMPTOM
With CONSULT
Perform DTC confirmation procedures for the malfunctioning system.
NOTE: If some DTCs are detected at the some time, determine the order for performing the diagnosis based on DAS- 193, "DTC Inspection Priority Chart". Is DTC detected? YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by the interview. Refer to DAS- 171, "Precautions for Harness Repair".
5.REPAIR OR REPLACE MALFUNCTIONING PARTS
>> GO TO 6.
6.FINAL CHECK
With CONSULT
Is the symptom reproduced? YES >> GO TO 3.
NO >> Inspection End.
Diagnostic Work Sheet
Description
INTERVIEW SHEET SAMPLE
ADDITIONAL SERVICE WHEN REPLACING CHASSIS CONTROL MODULE
Description
When replaced the chassis control module, configuration of the chassis control module is required. Refer to DAS-205, "Work Procedure".
CONFIGURATION (CHASSIS CONTROL MODULE)
Work Procedure
CAUTION:
1.CHECKING TYPE ID (1)
Use FAST (service parts catalogue) to search the chassis control module of the applicable vehicle and find “Type ID”.
Is “Type ID” displayed? YES >> Print out “Type ID” and GO TO 2.
NO >> “Configuration” is not required for the chassis control module. Replace in the usual manner. Refer to DAS-277, "Removal and Installation".
2.CHECKING TYPE ID (2)
CONSULT Configuration
Is “Type ID” displayed? YES >> GO TO 3.
NO >> GO TO 7.
3.VERIFYING TYPE ID (1)
CONSULT Configuration
Compare a “Type ID” displayed on the CONSULT screen with the one searched by using FAST (service parts catalogue) to check that these “Type ID” agree with each other.
NOTE: For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 4.
4.SAVING TYPE ID
CONSULT Configuration
Save “Type ID” on CONSULT.
>> GO TO 5.
5.REPLACING CHASSIS CONTROL MODULE (1)
Replace the chassis control module. Refer to DAS-277, "Removal and Installation".
>> GO TO 6.
6.WRITING (AUTOMATIC WRITING)
CONSULT Configuration
NOTE: For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 9.
7.REPLACING CHASSIS CONTROL MODULE (2)
Replace the chassis control module. Refer to DAS-277, "Removal and Installation".
>> GO TO 8.
8.WRITING (MANUAL WRITING)
CONSULT Configuration
NOTE: For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”. >> GO TO 9.
9.VERIFYING TYPE ID (2)
Compare “Type ID” written into the chassis control module with the one searched by using FAST (service parts catalogue) to check that these “Type ID” agree with each other.
NOTE: For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”. >> GO TO 10.
10.CHECKING CHASSIS CONTROL WARNING
CAUTION: Never start the engine. Is the inspection result normal? YES >> GO TO 11.
NO >> Perform the “Self Diagnostic Result” of “CHASSIS CONTROL”. Refer to DAS-182, "CONSULT Function".
11.PERFORMING SUPPLEMENTARY WORK
>> End of work.
Indicator lights
For additional information on warnings and indicators,
refer to “Vehicle information display” in
this section.
All-Wheel Drive
(AWD) AUTO indicator light (if so equipped)
When the ignition switch is in the “ON” position,
the All-Wheel Drive (AWD) AUTO indicator light
illuminates.
...
Removal and installation
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
ROOM)
Exploded View
IPDM E/R cover
IPDM E/R
IPDM E/R case
IPDM E/R harness cover A
IPDM E/R harness cover B
Front
Removal and Installation
CAUTION: IPDM E/R integrated relays are not serviceable
parts, do not ...
FCW system operation
Forward Collision Warning light
The FCW system is active at speeds of approximately
10 MPH (15 km/h) and above, when the
system turns on.
When FCW is turned on, FCW Indicator (white)
will turn on. FCW system is activated using the
settings menu on the information display. For
additional ...