COMPONENT PARTS
Component Parts Location
No. |
Part |
Function |
1 | Optical sensor | Refer to EXL-10, "Optical Sensor". |
2 | LED headlamp control module | Turns the headlamps ON according to the power supply from IPDM E/R. |
3 | Headlamp aiming motor | Moves the headlamps up/down based on inputs from the front and rear height sensors. |
4 | Front height sensor | Sends the vehicles pitch angle signal to the IPDM E/R necessary for adjusting the headlamp aiming motors. |
5 | Rear height sensor | Sends the vehicles pitch angle signal to the IPDM E/R necessary for adjusting the headlamp aiming motors. |
6 | Combination switch (Lighting and turn signal switch) | Refer to BCS-9, "COMBINATION SWITCH READING SYSTEM : System Description" (with Intelligent Key) or BCS-81, "COMBINATION SWITCH READING SYSTEM : System Description" (without Intelligent Key). |
7 | Hazard switch | Refer to EXL-11, "Hazard Switch". |
8 | IPDM E/R |
|
9 | BCM |
|
Optical Sensor
Optical sensor converts the outside brightness (lux) to voltage and transmits the optical sensor signal to BCM.
Hazard Switch
Inputs the hazard switch ON/OFF signal to BCM.
SYSTEM
HEADLAMP SYSTEM
HEADLAMP SYSTEM : System Description
SYSTEM DIAGRAM
OUTLINE
Headlamp is controlled by combination switch reading function and headlamp control function of BCM, and Smart FET control function of IPDM E/R.
HEADLAMP (LO) OPERATION
Headlamp (LO) ON condition
HEADLAMP (HI) OPERATION
Headlamp (HI) ON condition:
HEADLAMP SYSTEM : Fail-Safe
CAN COMMUNICATION CONTROL
When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communication recovers normally, it also returns to normal control.
If no CAN communication is available with BCM
Control part |
Fail-safe operation |
Headlamp |
|
AUTO LIGHT SYSTEM
AUTO LIGHT SYSTEM : System Description
SYSTEM DIAGRAM
OUTLINE
Controlled by BCM:
Controlled by IPDM E/R:
*: Headlamp (LO/HI), parking lamp, side marker lamp, tail lamp and front fog lamp (Headlamp HI and front fog lamp depend on the combination switch condition).
AUTO LIGHT FUNCTION
NOTE: ON/OFF timing differs based on the sensitivity from the setting. The setting can be set by CONSULT. Refer to.
AUTO LIGHT ADJUSTMENT SYSTEM
The auto light adjustment system automatically, dims/brightens the display, according to brightness outside the vehicle, when lighting switch 1ST, lighting switch 2ND or lighting switch AUTO is operated. Refer to EXL- 13, "AUTO LIGHT SYSTEM : System Description".
DELAY TIMER FUNCTION
BCM turns the exterior lamp OFF depending on the vehicle condition with the auto light function when the power switch is turned OFF.
*: The preset time is 45 seconds. The timer operating time can be set by CONSULT. Refer to BCS-19, "HEADLAMP : CONSULT Function (BCM - HEADLAMP)" (with Intelligent Key) or BCS-90, "HEADLAMP : CONSULT Function (BCM - HEADLAMP)" (without Intelligent Key).
NOTE: When any position other than the light switch AUTO is set, the auto light system function switches to the exterior lamp battery saver function.
DAYTIME RUNNING LIGHT SYSTEM
DAYTIME RUNNING LIGHT SYSTEM : System Description
SYSTEM DIAGRAM
OUTLINE
DAYTIME RUNNING LIGHT OPERATION
Daytime running light ON condition:
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description
SYSTEM DIAGRAM
OUTLINE
Turn signal lamp and the hazard warning lamp is controlled by combination switch reading function and the flasher control function of BCM.
TURN SIGNAL LAMP OPERATION
HAZARD WARNING LAMP OPERATION
BCM supplies voltage to both turn signal lamp circuit when the hazard switch is ON. BCM blinks the hazard warning lamp.
TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL OPERATION
HIGH FLASHER OPERATION
NOTE: The blinking speed is normal while operating the hazard warning lamp.
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM : System Description
SYSTEM DIAGRAM
OUTLINE
Parking, license plate, side marker and tail lamps are controlled by combination switch reading function and headlamp control function of BCM, and smart FET of IPDM E/R.
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMPS OPERATION
Parking, license plate, side marker and tail lamps ON condition:
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMP SYSTEM : Fail-Safe
CAN COMMUNICATION CONTROL
When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communication recovers normally, it also returns to normal control.
If no CAN communication is available with BCM
Control part |
Fail-safe operation |
|
|
FRONT FOG LAMP SYSTEM
FRONT FOG LAMP SYSTEM : System Description
SYSTEM DIAGRAM
OUTLINE
Front fog lamp is controlled by combination switch reading function, front fog lamp control function of BCM, and smart FET function of IPDM E/R.
FRONT FOG LAMP OPERATION
Front fog lamp ON condition:
IPDM E/R turns the front fog lamp ON according to the front fog lights request signal.
Combination meter turns the front fog lamp indicator lamp ON according to the front fog lights request signal.
FRONT FOG LAMP SYSTEM : Fail-Safe
CAN COMMUNICATION CONTROL
When CAN communication with BCM is impossible, IPDM E/R performs fail-safe control. After CAN communication recovers normally, it also returns to normal control.
If no CAN communication is available with BCM
Control part |
Fail-safe operation |
Front fog lamp | Front fog lamp OFF |
EXTERIOR LAMP BATTERY SAVER SYSTEM
EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description
SYSTEM DIAGRAM
OUTLINE
Controlled by BCM:
Controlled by IPDM E/R:
*: Headlamp (LO/HI), parking lamp, tail lamp, side marker lamp, license plate lamp and front fog lamp
EXTERIOR LAMP BATTERY SAVER ACTIVATION
BCM activates the timer and turns the exterior lamp OFF 5 minutes after the power switch is turned from ON → OFF with the exterior lamps ON.
NOTE:
DIAGNOSIS SYSTEM (BCM)
WITH INTELLIGENT KEY
WITH INTELLIGENT KEY : CONSULT Function (BCM - COMMON ITEM)
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM.
Direct Diagnostic Mode |
Description |
Ecu Identification | The BCM part number is displayed |
Self Diagnostic Result | The BCM self diagnostic results are displayed. |
Data Monitor | The BCM input/output data is displayed in real time. |
Active Test | The BCM activates outputs to test components. |
Work support | The settings for BCM functions can be changed. |
Configuration |
|
CAN Diag Support Mntr | The result of transmit/receive diagnosis of CAN communication is displayed. |
SYSTEM APPLICATION
BCM can perform the following functions.
WITH INTELLIGENT KEY : CONSULT Function (BCM - HEADLAMP)
DATA MONITOR
ACTIVE TEST
WORK SUPPORT
*: Initial setting
WITH INTELLIGENT KEY : CONSULT Function (BCM - FLASHER)
DATA MONITOR
ACTIVE TEST
WITHOUT INTELLIGENT KEY
WITHOUT INTELLIGENT KEY : CONSULT Function (BCM - COMMON ITEM)
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with BCM.
Direct Diagnostic Mode |
Description |
Ecu Identification | The BCM part number is displayed. |
Self Diagnostic Result | The BCM self diagnostic results are displayed. |
Data Monitor | The BCM input/output data is displayed in real time. |
Active Test | The BCM activates outputs to test components. |
Work support | The settings for BCM functions can be changed. |
Configuration |
|
CAN Diag Support Mntr | The result of transmit/receive diagnosis of CAN communication is displayed. |
SYSTEM APPLICATION
BCM can perform the following functions.
WITHOUT INTELLIGENT KEY : CONSULT Function (BCM - HEADLAMP)
DATA MONITOR
ACTIVE TEST
WITHOUT INTELLIGENT KEY : CONSULT Function (BCM - FLASHER)
DATA MONITOR
ACTIVE TEST
DIAGNOSIS SYSTEM (IPDM E/R)
CONSULT Function (IPDM E/R)
APPLICATION ITEM
CONSULT performs the following functions via CAN communication with IPDM E/R.
Direct Diagnostic Mode |
Description |
Ecu Identification | The IPDM E/R part number is displayed. |
Self Diagnostic Result | The IPDM E/R self diagnostic results are displayed. |
Data Monitor | The IPDM E/R input/output data is displayed in real time. |
Active Test | The IPDM E/R activates outputs to test components. |
CAN Diag Support Mntr | The result of transmit/receive diagnosis of CAN communication is displayed. |
ECU IDENTIFICATION
The IPDM E/R part number is displayed.
SELF DIAGNOSTIC RESULT
Refer to PCS-20, "DTC Index".
DATA MONITOR
ACTIVE TEST
CAN DIAG SUPPORT MNTR
Refer to LAN-14, "CAN Diagnostic Support Monitor".
Oil seal
VALVE OIL SEAL
VALVE OIL SEAL : Removal and Installation
REMOVAL
Remove camshafts. Refer to EM-64, "Removal and Installation".
Remove valve lifters. Refer to EM-56, "Disassembly and Assembly".
Rotate crankshaft, and set piston whose valve oil seal is t ...
Avoiding collision and rollover
WARNINGFailure to operate this vehicle in a safe
and prudent manner may result in loss of
control or an accident.
Be alert and drive defensively at all times. Obey
all traffic regulations. Avoid excessive speed,
high speed cornering, or sudden steering maneuvers,
because these ...
Liquid Gasket
REMOVAL OF LIQUID GASKET SEALING
After removing the bolts and nuts, separate the mating surface and
remove the liquid gasket using Tool (A).
Tool Number : KV10111100 (J-37228)
CAUTION:
Be careful not to damage the mating surfaces.
In areas where the cutter is difficult to use, u ...