Trouble Diagnosis For Unusual Pressure
Diagnose using a manifold gauge whenever system’s high and/or low side pressure(s) is/are unusual. The marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Refer to above table (Ambient air temperature-to-operating pressure table) since the standard (usual) pressure, however, differs from vehicle to vehicle.
Symptom Table
Gauge indication |
Refrigerant cycle |
Probable cause |
Corrective action |
Both high- and low-pressure sides
are too high.
|
The pressure returns to normal is reduced soon after water is splashed on condenser. | Excessive refrigerant charge in refrigeration cycle. | Reduce refrigerant until specified pressure is obtained. |
Air suction by cooling fan is insufficient. | Insufficient condenser cooling
performance.
↓
|
|
|
|
Poor heat exchange in condenser
(After compressor operation
stops, high-pressure decreases
too slowly). ↓ Air in refrigeration cycle. |
Evacuate repeatedly and recharge system. | |
Engine tends to overheat. | Engine cooling systems malfunction | Check and repair each engine cooling system. | |
|
↓ Improper expansion valve adjustment. |
Replace expansion valve. | |
High-pressure side is too high and
low-pressure side is too low.
|
Upper side of condenser and high-pressure side are hot, however, liquid tank is not so hot. | High-pressure tube or parts located between compressor and condenser are clogged or crushed |
|
High-pressure side is too low and
low-pressure side is too high.
|
High- and low-pressure sides become equal soon after compressor operation stops. | Compressor pressure operation
is improper. ↓ Damaged inside compressor packings. |
Replace compressor |
No temperature difference between high- and low-pressure sides. | Compressor pressure operation
is improper. ↓ Damaged inside compressor packings. |
Replace compressor. | |
Both high- and low-pressure sides
are too low.
|
|
Liquid tank inside is slightly clogged. |
|
|
High-pressure pipe located between liquid tank and expansion valve is clogged. |
|
|
Expansion valve and liquid tank are warm or slightly cool when touched. | Low refrigerant charge. ↓ Leaking fittings or components. |
Check refrigerant for leaks. Refer to HA-21, "Leak Test". | |
There is a big temperature difference between expansion valve inlet and outlet while the valve itself is frosted. | compared with the specification. ↓
|
|
|
An area of the low-pressure pipe is colder than areas near the evaporator outlet. | Low-pressure pipe is clogged or crushed. |
|
|
Air flow volume is not enough or is too low. | Evaporator is frozen. |
|
|
Low-pressure side sometimes becomes
negative.
|
|
Refrigerant does not discharge
cyclically. ↓ Moisture is frozen at expansion valve outlet and inlet. ↓ Water is mixed with refrigerant. |
|
Low-pressure side becomes negative.
|
Liquid tank or front/rear side of expansion valve’s pipe is frosted or wet with dew. | High-pressure side is closed
and refrigerant does not flow. ↓ Expansion valve or liquid tank is frosted. |
Leave the system at rest until
no frost is present. Start it again
to check whether or not the malfunction
is caused by water or
foreign particles.
|
Wheel
Inspection
WHEEL
Check tires for wear and improper inflation.
Check wheels for deformation, cracks and other damage. If deformed,
remove wheel and check wheel
runout.
Remove tire from wheel and mount wheel on a balancer machine.
Set dial indicator as shown.
&n ...
Hill Descent Control System (if so equipped)
Hill Descent Control System
WARNING
Never rely solely on the hill descent
control system to control vehicle speed
when driving on steep downhill grades.
Always drive carefully and attentively
when using the hill descent control system
and decelerate the vehi ...
Precaution
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT
PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT
PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the
...