Nissan Rogue Service Manual: Front disc brake

Nissan Rogue Service Manual / Brakes / Brake System / Removal and installation / Front disc brake

BRAKE PAD (1 PISTON TYPE)

BRAKE PAD (1 PISTON TYPE) : Exploded View

Brake pad (1 piston type) : exploded view

Torque member
Bushing
Piston boot
Slide pin boot
Slide pin
Piston
Piston seal
Brake caliper body
Bleeder cap
Brake hose
Copper sealing washers
Inner shim cover
Inner shim
Inner pad
Pad retainer
Anti-rattle clip
Outer pad
Outer shim
Outer shim cover

Molykote AS-880N
Niglube Rx-2

: Apply brake fluid.

BRAKE PAD (1 PISTON TYPE) : Removal and Installation

REMOVAL

WARNING:

Clean dust on brake caliper and brake pad with a vacuum dust collector to minimize the hazards of airborne particles or other material.

CAUTION:

Do not depress the brake pedal while removing the brake pads because the pistons may pop out.
It is not necessary to remove bolts on torque member and brake hose except for disassembly or replacement of brake caliper. For brake pad removal, hang brake caliper with a wire so as not to stretch brake hose.
If brake fluid or grease adheres to the brake caliper or disc brake rotor, quickly wipe it off.

Partially drain brake fluid. Refer to BR-16, "Drain and Refill".
Remove the front wheels and tires using power tool.
Remove sliding pin bolts.
Remove the front brake caliper from the torque member. Leaving brake hose attached, reposition the brake caliper aside with wire.
Remove the brake pads, shims, shim covers, pad retainers, and anti-rattle clips from the torque member.

CAUTION:

Do not reuse the pad retainers and anti-rattle clips.
Do not damage the piston boot.
Do not drop the brake pads, shims, or the shim covers.
Note the position of components during removal to aid with installation.

Compress the front caliper piston.

INSTALLATION

Install the new pad retainers and anti-rattle clips to the torque member.

CAUTION:

Do not reuse the pad retainers and anti-rattle clips.
Do not deform the pad retainers.
Verify that the pad retainers are secured properly to the torque member.

Apply Rubber grease or equivalent to the mating faces between the brake pads and pad retainers. Refer to BR-33, "BRAKE PAD (1 PISTON TYPE) : Exploded View".
Apply Molykote AS-880N grease or equivalent to the mating faces between the brake pads, shims and shim covers, and install them to the brake pad. Refer to BR-33, "BRAKE PAD (1 PISTON TYPE) : Exploded View".
CAUTION: When installing new brake pads, replace the shims and shim covers.
Install the brake pads to the torque member.
Using a suitable tool, press the pistons into the brake caliper.
CAUTION: Do not damage the piston boot.
Install the brake caliper to the torque member.
Install the sliding pin bolts and tighten to specification. Refer to BR-33, "BRAKE PAD (1 PISTON TYPE) : Exploded View".
Depress the brake pedal several times and verify that drag does not exist.
Install the front wheels and tires. Refer to WT-60, "Removal and Installation".
Check brake fluid level and refill as necessary. Refer to BR-8, "Inspection".

Installation

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View

Brake caliper assembly (1 piston type) : exploded view

Torque member
Bushing
Piston boot
Slide pin boot
Slide pin
Piston
Piston seal
Brake caliper body
Bleeder cap
Brake hose
Copper sealing washers
Inner shim cover
Inner shim
Inner pad
Pad retainer
Anti-rattle clip
Outer pad
Outer shim
Outer shim cover

Molykote AS-880N
Niglube Rx-2

: Apply brake fluid.

BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation

WARNING: Clean dust on brake caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne particles or other materials.

CAUTION:

Do not depress the brake pedal.
Do not spill or splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately.
Do not bend, twist or pull the brake hoses and piping.
Do not reuse drained brake fluid.

NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.

REMOVAL

Remove front wheels and tires using power tool.
Secure the disc brake rotor using wheel nuts.
Remove union bolt, copper sealing washers, and disconnect brake hose from brake caliper. Discard the copper sealing washers.
CAUTION: Do not reuse copper sealing washers.
Remove sliding pin bolts and the brake caliper.
CAUTION: Do not drop brake pads or caliper.

Removal

INSTALLATION

Position the brake caliper to torque member and install the sliding pin bolts. Tighten to specification.
Assemble the union bolt (1) and the copper washers to the brake hose and install it as an assembly to the brake caliper.
Align the brake hose pin to the projection (A) by aligning it with the brake caliper hole, and tighten the union bolt (1) to the specified torque.
CAUTION: Do not reuse copper sealing washers.
Refill with new brake fluid and perform the air bleeding. Refer to BR-16, "Bleeding Brake System".

CAUTION:

Do not reuse drained brake fluid.
Do not spill or splash brake fluid on the disc brake rotor.

Check the front disc brakes for drag.
Install the front wheels and tires. Refer to WT-60, "Removal and Installation".

Installation

BRAKE PAD (2 PISTON TYPE)

BRAKE PAD (2 PISTON TYPE) : Exploded View

Brake pad (2 piston type) : exploded view

Torque member
Bushing
Piston boot
Slide pin boot
Slide pin
Piston
Piston seal
Brake caliper body
Bleeder cap
Brake hose
Copper sealing washers
Inner shim cover
Inner shim 1
Inner pad
Pad retainer
Anti-rattle clip
Outer pad
Outer shim
Outer shim cover

Molykote AS-880N
Niglube Rx-2

: Apply brake fluid.

BRAKE PAD (2 PISTON TYPE) : Removal and Installation

REMOVAL

WARNING: Clean dust on brake caliper and brake pad with a vacuum dust collector to minimize the hazards of airborne particles or other material.

CAUTION:

Do not depress the brake pedal while removing the brake pads because the pistons may pop out.
It is not necessary to remove bolts on torque member and brake hose except for disassembly or replacement of brake caliper. For brake pad removal, hang brake caliper with a wire so as not to stretch brake hose.
If brake fluid or grease adheres to the brake caliper or disc brake rotor, quickly wipe it off.

Partially drain brake fluid. Refer to BR-16, "Drain and Refill".
Remove the front wheels and tires using power tool.
Remove sliding pin bolts.
Remove the brake caliper from the torque member. Leaving brake hose attached, reposition the brake caliper aside with wire.
Remove the brake pads, shims, shim covers, pad retainers, and anti-rattle clips from the torque member.

CAUTION:

Do not reuse the pad retainers and anti-rattle clips.
Do not damage the piston boot.
Do not drop the brake pads, shims, or the shim covers.
Note the position of components during removal to aid with installation.

Compress the front caliper pistons.

INSTALLATION

Install the new pad retainers and anti-rattle clips to the torque member.

CAUTION:

Do not reuse the pad retainers and anti-rattle clips.
Do not deform the pad retainers.
Verify that the pad retainers are secured properly to the torque member.

Apply Rubber grease or equivalent to the mating faces between the brake pads and pad retainers. Refer to BR-37, "BRAKE PAD (2 PISTON TYPE) : Exploded View".
Apply Molykote AS-880N grease or equivalent to the mating faces between the brake pads, shims and shim covers, and install them to the brake pad. Refer to BR-37, "BRAKE PAD (2 PISTON TYPE) : Exploded View".
CAUTION: When installing new brake pads, replace the shims and shim covers.
Install the brake pads to the torque member.
Using a suitable tool, press the pistons into the brake caliper.
CAUTION: Do not damage the piston boot.
Install the brake caliper to the torque member.
Install the sliding pin bolts and tighten to specification. Refer to BR-37, "BRAKE PAD (2 PISTON TYPE) : Exploded View".
Depress the brake pedal several times and verify that drag does not exist.
Install the front wheels and tires. Refer to WT-60, "Removal and Installation".
Check brake fluid level and refill as necessary. Refer to BR-8, "Inspection".

Installation

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View

Brake caliper assembly (2 piston type) : exploded view

Torque member
Bushing
Piston boot
Slide pin boot
Slide pin
Piston
Piston seal
Brake caliper body
Bleeder cap
Brake hose
Copper sealing washers
Inner shim cover
Inner shim
Inner pad
Pad retainer
Anti-rattle clip
Outer pad
Outer shim
Outer shim cover

Molykote AS-880N
Niglube Rx-2

: Apply brake fluid

BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and Installation

WARNING: Clean dust on brake caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne particles or other materials.

CAUTION:

Do not depress the brake pedal.
Do not spill or splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed on painted areas, wash it away with water immediately.
Do not bend, twist or pull the brake hoses and piping.
Do not reuse drained brake fluid.

NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.

REMOVAL

Remove front wheels and tires using power tool.
Secure the disc brake rotor using wheel nuts.
Remove union bolt, copper sealing washers, and disconnect brake hose from brake caliper. Discard the copper sealing washers.
CAUTION: Do not reuse copper sealing washers.
Remove sliding pin bolts and the brake caliper.
CAUTION: Do not drop brake pads or caliper.

Removal

INSTALLATION

Position the brake caliper to torque member and install the sliding pin bolts. Tighten to specification.
Assemble the union bolt (1) and the copper washers to the brake hose and install it as an assembly to the brake caliper.
Align the brake hose pin to the projection (A) by aligning it with the brake caliper hole, and tighten the union bolt (1) to the specified torque.
CAUTION: Do not reuse copper sealing washers.
Refill with new brake fluid and perform the air bleeding. Refer to BR-16, "Bleeding Brake System".

CAUTION:

Do not reuse drained brake fluid.
Do not spill or splash brake fluid on the disc brake rotor.

Check the front disc brakes for drag.
Install the front wheels and tires. Refer to WT-60, "Removal and Installation".

Installation

Vacuum lines

Exploded View Clamp Vacuum hose Vacuum tube Clip Vacuum hose To intake manifold To brake booster Paint mark Stamp indicating engine direction Removal an ...

Rear disc brake

BRAKE PAD BRAKE PAD : Exploded View Sliding pin bolt Sliding pin bushing Cylinder body Inner shim cover Inner shim Inner pad Pad retainer Torque member Outer pad Outer ...

Other materials:

Radio
With the ignition placed in the ACC or ON position, press the or POWER button/VOLUME control knob to turn the radio on. If you listen to the radio with the engine not running, the ignition should be placed in the ACC position. Radio reception is affected by station signal strength, distance ...

Precaution
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the ...

Stall test
Work Procedure INSPECTION Check the engine oil level. Replenish if necessary. Refer to LU-7, "Inspection". Check for leak of the CVT fluid. Refer to TM-190, "Inspection". Drive for about 10 minutes to warm up the vehicle so that the CVT fluid temp ...