Special service tool
The actual shapes of techmate tools may differ from those of special service tools illustrated here.
Tool number (techmate no.) Tool name | Description | |
St33061000
(j-8107-2)
drift a: 38 mm (1.50 In) dia. B: 28.5 Mm (1.122 In) dia. |
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Removing gear ring bearing inner race (transfer case side) |
Kv381054s0 (j-34286) puller | ![]() |
Removing ring gear shaft oil seal |
St3127s000 (j-25765-a) preload gauge | ![]() |
Measuring preload torque |
Commercial Service Tool
Tool name | Description | |
Power tool | ![]() |
Loosening nuts, screws and bolts |
Drift a: 52 mm (2.05 in) dia. b: 44 mm (1.73 in) dia. |
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Removing gear ring bearing inner race (transfer cover side) |
Drift a: 56.5 mm (2.224 in) dia. b: 48 mm (1.89 in) dia. |
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Installing side oil seal (installing transfer case oil seal) |
Drift a: 44 mm (1.73 in) dia. b: 33 mm (1.3 in) dia. |
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Installing ring gear shaft oil seal |
Puller | ![]() |
Removing ring gear bearing (left) inner race (transfer case side) |
Drift a: 70 mm (2.76 in) dia. b: 60 mm (2.36 in) dia. |
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Installing oil seal (installing pinion bearing seal) |
Drift a: 78 mm (3.07 in) dia. b: 68 mm (2.68 in) dia. |
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Installing side oil seal (installing transfer cover oil seal) |
Replacer | ![]() |
|
Drift a: 58 mm (2.28 in) dia. b: 55 mm (2.17 in) dia. |
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Installing ring gear bearing (left) inner race (transfer case side) |
Drift a: 62 mm (2.44 in) dia . b: 58 mm (2.28 in) dia. |
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Installing ring gear bearing (right) inner race (transfer cover side) |
Drift a: 73.5 mm (2.894 in) dia. |
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Installing ring gear bearing (left) outer race (transfer case side) |
Drift a: 87 mm (3.43 in) dia. |
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Installing ring gear bearing (right) outer race (transfer cover side) |
Drift a: 20 mm (0.79 in) dia. |
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Removing drive pinion |
Drift a: 50 mm (1.97 in) dia. b: 41 mm (1.61 in) dia. |
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Installing pinion bearing assembly |
Drift a: 40 mm (1.57 in) dia. b: 25 mm (0.98 in) dia. |
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Installing companion flange |
Removal and installation
POWER SOCKET
Removal and Installation
FRONT POWER SOCKET
Removal
Remove cluster lid C. Refer to IP-21, "Removal and Installation".
Release the pawls on the power socket and remove from the cluster
lid C.
Installation
Installation is in the reverse order of remov ...
Loading tips
The GVW must not exceed GVWR
or GAWR as specified on the
F.M.V.S.S./C.M.V.S.S. certification
label.
Do not load the front and rear axle to
the GAWR. Doing so will exceed the
GVWR.
WARNING
Properly secure all cargo with
ropes or straps to help prevent it
fro ...
Operating tips
When the engine coolant temperature and
outside air temperature are low, the air flow
from the foot outlets may not operate for a
maximum of 150 seconds. However, this is
not a malfunction. After the coolant temperature
warms up, air flow from the foot outlets
will operate normally.
...