DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
OVERALL SEQUENCE
DETAILED FLOW
1.GET INFORMATION FOR SYMPTOM
Get detailed information from the customer about the symptom (the condition and the environment when the incident/malfunction occurred).
>> GO TO 2.
2.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer. Verify relation between the symptom and the condition when the symptom is detected. Refer to AV-59, "Symptom Table".
>> GO TO 3.
3.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
Is malfunctioning part detected? YES >> GO TO 4.
NO >> GO TO 2.
4.REPAIR OR REPLACE THE MALFUNCTIONING PART
>> GO TO 5.
5.FINAL CHECK
Refer to confirmed symptom in step 2, and make sure that the symptom is not detected.
Was the repair confirmed? YES >> Inspection End.
NO >> GO TO 2.
Preparation
Special Service Tools
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool name
Description
—
(J-44372)
Pull gauge
Measuring steering wheel turning force, rack
sliding force and ball joint swinging ...
Symptom diagnosis
INTELLIGENT KEY SYSTEM SYMPTOMS
Symptom Table
CAUTION:
Perform the self-diagnosis with CONSULT before the symptom diagnosis. Perform
the trouble diagnosis
if any DTC is detected.
Symptom
Inspection item
Door does not lock/unlock with door lock and unlock switch
...
System
WARNING CHIME SYSTEM
WARNING CHIME SYSTEM : System Description
SYSTEM DIAGRAM (WITH INTELLIGENT KEY SYSTEM)
SYSTEM DIAGRAM (WITHOUT INTELLIGENT KEY SYSTEM)
COMBINATION METER INPUT/OUTPUT SIGNAL (CAN COMMUNICATION SIGNAL)
Input signal
Output signal
BCM INPUT/OUTPUT SIGNAL (CAN ...